Your industrial boiler is expected to work at its finest and yield optimal results. Whether it is used for heating applications, boiler-powered energy, cooking, or sanitation, it has to operate normally and serve its function rightfully. That is why regular maintenance of your industrial boiler is imperative.
Your assigned personnel should have a cleaning and maintenance checklist of your boiler. The goal is to ensure that your boiler is in good shape and working condition at all times. As a result, it can translate into increased efficiency and productivity of outputs.
However, how can you know when your industrial boiler is cleaned and maintained? Below are four signs showing that your industrial boiler is working efficiently.
1. Thermal and combustion efficiency
As far as the industrial boiler’s performance is concerned, its thermal and combustion efficiency serve as the hallmark. In terms of efficiency, it means two vital things. First, your equipment consistently converts heat into energy as expected. Second, the conversion takes place seamlessly, quickly, and easily.
To maintain thermal and combustion efficiency, make sure to examine and monitor your steam-to-fuel ratio and your boiler’s ability to operate with little air (from 15 to 20 per cent). This ratio serves as your basis in determining your boiler’s performance and seeing if it requires further maintenance.
2. Stability in the operating metrics
Some standard parameters include gas pressure, feedwater pump operation, operating temperature, flue gas temperature, and water levels. If the boiler consistently meets the metrics across the board, it means that it is in good shape and condition. To check its stability, make sure to have a log showing data on your boiler’s performance.
This log should reflect the boiler’s operations, maintenance, and inspections. If you are the assigned person, make sure to note any changes in its performance or operations. These changes may indicate that there is a potential maintenance problem that needs to be addressed.
3. Low emissions
The emissions of your industrial boiler say much about its shape and condition. Low emissions indicate that your boiler is working perfectly fine. It’s worth knowing that many states impose regulations that limit emissions from newer boilers, which means that your equipment should operate at peak capacity while staying within the emissions limits. If your equipment spikes over the emission limit or has emission inconsistencies, then you may need to perform a thorough inspection and maintenance.
4. Consistent fuel usage
The goal is to ensure that the fuel usage should coincide with energy output in your boiler. This means that when you increase boiler operation, the fuel usage should increase as well, and the other way around. The problem is when the fuel usage spikes with no changes in performance. Such implications mean that something is wrong with your boiler, so it needs to be inspected and maintained at all costs.
As the person assigned to look into the boiler’s maintenance checklist, nothing can make you feel at ease than knowing that the industrial boiler is working to its expected state. If your boiler has thermal and combustion efficiency, stability in the operating metrics, low emissions, and consistent fuel usage, you know that it is working well. Keep in mind that though it’s in good condition, you shouldn’t stop performing regular checkups and maintenance of your industrial boiler.
If you are looking for a temporary boiler hire company in London, get in touch with us today to see how we can help.